yes I ended up using the router. It was a learning experience for sure. First off, HPDE can be very dangerous. It catches on the router bit if you try to cut too much marrrial. Happened to me a few times but luckily my fingers were placed far enough away they didn’t get pulled into it. The best way to proceed is to cut with a jigsaw first then finish with the router, ensuring the router bit is cutting around half of its diameter or less.
I ran into a few issues - the first was I tried to copy the profile of the OEM speaker but the widest part of its ring didn’t sit flush on the table, because of the speaker magnet (the speaker and the mounting bracket are all one piece in this car). So I had to use my circle jig and cut out the outside then do the same with the inside to make the ring. Tested to fit with OEM and new speaker and fit well so transferred the mounting holes over then copied it to HPDE using a flush trim bit (well, jigsaw to rough cut then flush trim bit)