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a pillar first time glassing


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i decided to make some a pillars for a 79 monte carlo...sadly i didnt really get to enjoy the pillars since i sold it like a week after i was done with the pillars i want to post this up for other noobs at fiberglassing like my self and hopefully help others out

this is the car

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since i coulnt find some good solid junk yard pillars i used the ones i had whic were sun driend had some big cracks and some of the edges were eaten up

this are the rings i made

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i only used this chepo jigsaw and this drill and a stedy hand lol

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mocking up the rings and gluing them into place it was a lil harder than i thought getting the angles i wanted but finaly got it to were i was happy whith it

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after that i took off the pillars and glued them and fleeced them it was hard not to get wrinkles on them but i managed to get them good and thight

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then it was time to resin them up i used us composites resin

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then i sanded it down and i was a lil disapointed since one of the staples poped out and a small wrinkle formed at the corner but it wasent a big wrinkle but still i like my thing to look at lest decent not slopy

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then finaly it was time for fiberglassing i used 3/4oz Chopped Strand Mat i got from us composites i just wigged it cuz i didnt know what thickness to get i only put two codes i also put a layer of glass around the pod because there were hair line crack throughout the whole pillar so it didnt crack on me later down the road

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after a while more sanding i mocked them up in the car to see that everything was fitting good

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on both the pillars on the corners they were missing huge chunks of plastic so i tapped it up and made a lil mold of to fill in the corner PART_1349411539237_zps551dd48f.jpg

heres a pic of bothe of them and how they looked ofter the trim i was very pleased with the outcome

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the bottomm corners were also glassed and trim

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time for the body filler i used bondo since it was a small project and figguer i didnt need nothing to fancy

...big mistake it was hard as hell to work with it just play sucked donky balls.....first coat

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after two more coats and some tlc on the corner that the staple came of i primed them and they look pretty darn good

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i used a simi texture dark gray olmost black color to paint then an man they look really good i used a set of comonent cadence speakes heres how they looked in the car

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i was very happy and they sounded great

i hope this helps other guys out there looking to do some a pillars just take your time and dont rush things and it will show at the end..... any advisse or suggestions greatly appriciated thaks for looking

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Nice !!!

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  • 2 weeks later...

Looking good man, a few tips to save you some time if you plan to do this again: Try and pick up a router, and get a rabbiting bit and a flush trim bit. With the flush trim you can make both pieces exactly the same, with the rabbiting bit you can create a "ledge" to staple your fleece too. Either way for being so fresh you did a great job!

-Mark

Host of "CarAudioFabrication" - YouTube Car Audio Tutorial Channel

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  • 4 weeks later...

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