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10 year old Forrester, sealed box with amp rack

Rockford P3 12", 1.4 cubes sealed. Hertz HDP5 pushing Hertz Hi Energy speakers. Very nice.

The pallette

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Going to try to keep the jack storage

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Layup was decent, but lumpy as all hell. There were a bunch of chunks of hard resin in my old pail..... The spout hardened up, and I had to break it all apart. I didn't think to strain it out.....

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Tuani Fabrication

Wasilla, AK

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Setting up the lines

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How do you cut a circle through 1-1/2" of MDF with only a 1" bit?

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Took some fancy footwork to get the amp in that close to the sub. Plus the help of this little guy...... and a bunch of duraglass to clean up the gaps....

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And now, the giant router bit.

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Tuani Fabrication

Wasilla, AK

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Glad you like it

going old school. Never actually used this method before. I doubt I ever will again, but it is sure better than stretching fleece to a glass edge and awkwardly trying to CA glue it.....

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big mess......

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Tuani Fabrication

Wasilla, AK

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Here's the trim

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first layers had no dye, so I can see the sharpie lines.

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Bolted in place.

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Tuani Fabrication

Wasilla, AK

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Tweeter pods made from stock ABS trim, sintra rings, CA, duraglass, and rage extreme.

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Speaker baffles. How some 'high end' shops can avoid 'custom' work is beyond me. You CANNOT install a speaker correctly in a lot of vehicles out there without some setup to make rings like these.

these are also Sintra, 2 layers of 1/2" stacked. Notice the single-bearing-riding-on-2-surfaces-trick...

These rings were made in 20 minutes with a jig saw, router, an air saw, and an old ring hanging on the shelf that fit this speaker.

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not 3m tape....

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Tuani Fabrication

Wasilla, AK

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I should have done this in 3/4"..... would have saved a bunch of blocking...

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fine tuning the fit

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the foam was all temporary, just for shape. All gone now. I have a little hole in the enclosure to fill.

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My trim is THICK. I hate wimpy glass parts, and nothing could be worse than a customer pulling out the trim, dropping it, and having a chunk break off. 1/4" of glass

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Tuani Fabrication

Wasilla, AK

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I had this bright idea to do a double bevel. We'll see if it ends up looking any good...

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Poly Primer

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Tuani Fabrication

Wasilla, AK

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sealing everything up, and blacking it out

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This is the view from my shop, just the other night

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Tuani Fabrication

Wasilla, AK

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