ok, I think my problem may be in the box design. I have been using test sine waves from files downloaded from this site. Using the crown amp, which has clipping protection and will bring power down when clipping. Since I dont have a device to measure db I am just using my ears to hear how loud and clean this woofer plays. I tested using 40,50,60, 70 hz sine waves, cooling the coil down to 97 degrees between pulls. To my ears the box performs better @ 40hz than 60 or 70. I am not sure if its is mechanical limitation noise or distortion or what, it makes a loud BRRRRAAACCCCKKKK noise at the high end of 50hz and 60hz. The sub is 2 ohm voice coils wired in series. My friend who I built this for listens to mostly rock and the occasional skrillex type stuff just to show off system. I think a box re-design my be need to get better spl in the 50 to 80hz range.
40hz=72v max=1296W
50hz=63v hit noise=992w
60hz=74v hit noise=1369
70hz=65v=1225w