Ok let me answer some of those:
1) Answered.
2) Not necessarily, also remember that the bigger the port the shorter the compression chamber becomes for a given volume.
3) It may provide a little better support like suggested but you can assemble it the way you want as long as is physically the same.
Check your Torres to have # of common walls set to 3 and number of extra to 1 and all the rest, your result is low. on the double baffle, do it or not IMO yes but you can disagree and do a single baffle.
Thanks for answering my questions (and quickly too). It really helps since I plan on building it this weekend. I checked Torres and I got the same number as the screenshot above. Would you (or any one else) mind answering my other two questions? I guess you missed it before.
"Basically, is your box design (the sturdier, more air flow box) worth the 0.5 cubic feet lost in volume? Again, I'm new to this so I'm just going by RE Audio's 4.0 cubic feet for "optimal", but since I can't have that big of a box, I just figured, the closer to 4, the better. Am I wrong on this?
Also, are the 45s in the other three corners not necessary? It doesn't show it in your picture."