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Second Skin Audio

BMW X5 build


Scotnemily

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So my 2001 740il needs a new engine. Probably not gonna happen. I picked up a 2013 BMW X5 in the meantime. Of course the factory audio is no where near what I want. I don’t think I am gonna go all out though, probably a modified stock system for now. I am thinking 2 8” VFL comps I picked up last year and are still setting in the box. I am probably going to stick them in the spare tire well. I will post pictures as I get stuff figured out. Right now I am in the early design stages. I will miss those 2 12”s

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Ok so after some measuring, I came up with a general idea. leaning towards 3 of the 8" subs. I have enough room to easily fit them. here is a rough mock up of the subs and Synergy amp. spacer.png

 

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I would probably make a beauty panel to give the amp a more flush mount look, and hide the wires. just added all the items for scale. sorry the amp model is not very detailed yet.

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So after playing around some with the design, I ran across a post online from a guy named Matt Schaeffer. Guy does awesome work. turns out he has done a X5 and posted some pictures. I am going to use his as a guide for mine. something will probably change, but here is a concept based off from his work. Matt if you are a member here, awesome job on your X5, mine wont be nearly as nice.

 

Here is the enclosure with the beauty panels installed.

 

PtsHT66.png

 

I plan on putting some type of removable grill over the subs.

 

here is another view without that grill.

 

ygX1hi4.png

 

And lastly, here is the enclosure without the panels.

 

KrhZx88.png

 

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I think I am going to have to move the amp to another location. I just don't have the depth I need to comfortably mount it there. I had to make the box not a deep to fit. I am leaning to something like this now.  sorry just a rough markup with some orange led glow added. all of this would be under the stock cover and not visible unless the cover is opened...

 

lcIUDdH.jpg

 

Hh2MEkG.jpg

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Ok did a fit check with a board today and confirmed the size I needed. Picked up some Baltic birch today. I also did a test fit of a battery. nothing exciting, but it fits in the space nicely. 

 

f2OqQyo.jpg

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I cut some boards today and tacked them together for a quick test fit.

 

MMs3ljy.jpg

 

 

just put a single baffle on for now, will add the other later.

 

YxOfsn5.jpg

 

Good thing I only put the single baffle on right now.  going to be a tight fit.

 

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the curve on that edge is hitting. I could probably take the battery out and put the box in, then put the battery back. final install might require that.

 

oCHlNmh.jpg

 

For now I just pushed it in.

 

 

T1mYK8R.jpg

 

I am going to need to shape the second baffle to match the shape in the car. I will also probably have to move the battery when I install it.

 

I do have a problem though. I was really hoping the amp would fit between the box and battery since it is just a little tooo bug to set on the floor beside the battery. That Is not gonna happen. only 2 options I have are to cut the box about an inch shorter, find a different place to mount the amp, or find a different amp. I needed the box to be this size to make the speakers happy. I guess 0.89 ft^3 won't make a noticeable difference in the size of the box. 

 

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Ok I cut the box shorter and glued the sides and bottom together. Don’t have the speaker cut outs yet, they are marked but that is all the time I had. 

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Todays lunch break work.

 

I set the box back in to make sure the amp will fit.

wN59Paw.jpg

 

I really wanted to lay the amp down, and put it on the floor. it is about 2 inches to long to fit. so it will set in something like the above picture.

 

Next when I set the baffles in place, I had another fitment issue with the 2ns thickness of baffle. As I mentioned before the angle of the opening would mean I needed to put a radius or something on the 2nd baffle. Not only did I need to do that, but I had to make the 2nd baffle thinner for about 4 inches and a 45 degree chamfer for 7 inches. It fits now though.

 

Q1oGbVN.jpg

 

 

zq6x8OY.jpg

 

 

bf3MQqA.jpg

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Over the weekend I was able to get it all glued together. Finish work like paint or vinyl or led lighting will have to wait for nicer weather. here are some pictures. I flush mounted the speaker terminal so the bolts wouldn't hit anything.

 

EOBHhgI.jpg

 

I put this in for a brace. I didn't think I would need a lot of internal bracing in this box. the board laying by the tape measure also got put on the inside and top back of the box. I did this for a little extra thickness there as I may have to trim more with the router when the box goes in. I think it will be fine, but I wanted to make sure.

 

bvgBZnS.jpg

 

Here is a look inside.

 

LvtBcY7.jpg

 

here is a side profile pic with the double baffle.

 

mVmmUS4.jpg

 

and I set the 3 subs inside just to take a pic. they are not screwed down yet.

 

Z5wLpok.jpg

 

 

 

 

 

 

 

 

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