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How NOT to add subs to a Harley bagger


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So this was a total FAIL.  It was also the first time I tried to add subs to a bike.  I love the show-bike audio scene, but the bike this was built for was not one of those.  The local shop asked me to take a crack at adding a pair of DD 506ds to the trunk of a Harley bagger.

 

The bike overall is a Hodge Podge of pawn-shop gear, bailing wire and duck tape.  Don't get me wrong, anything that get's you on two wheels is a winner in my book and whatever makes the rider happy (assuming it's safe) is A-O-K.

 

This trunk was a 2nd hand ebay special that was missing the latching hardware, all scuffed up and the owner was on a "budget".

 

I started off by filling all the low spots in the trunk with Bondo-hair and punching a bunch of holes to make a moc-grill on the bottom of the trunk (in an attempt to protect the cones from the elements as much as I could)  The sub mounting plate is 3/4 inch expanded PVC bolted to the trunk bottom with the mounting bolts for the subs epoxied in place

 

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Curing some glass laid up with SunFlash to try and strengthen the trunk bottom

 

IMG_20200620_184540_01.thumb.jpg.af5ff51ba7b0ff5d44342f102d101669.jpg

 

So I didn't have any carpet and the shop that asked me to take a crack at the build only had scraps that I had to piece together.  It didn't look as crap in person, but it still didn't look good

 

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Subs in and some replacement latches.  I ran the speaker leads down and soldered them to a set of XT60 connectors.

 

20200621_182453.thumb.jpg.396d14c571665a177f41146cf68f9937.jpg

 

 

So it didn't look horrid, but it didn't look very good either.  The worst part though, is that on the bike, the 3/4" expanded PVC mount plate broke down and failed mechanically within a month.

 

The "box" has been rebuilt with a bigger budget (FWIW, I took this job for $65 - only took it because I thought it would be fun) since then, but it will come as no surprise that it doesn't make enough bass when the bike is on to notice.

 

 

 

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