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Ascendant Audio Mayhem 15 Box Build


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Just some pictures of a box assembly I just finished building this morning for a guy.
He has a dual 1ohm Ascendant Audio Mayhem 15, He will be running an AudioQue 3500.1 at .5ohms to the single woofer.

Pretty much started off plotting the box design out on Term-Pro Enclosure software (left screen shows the box response, it changed a tad more with more tweaking to the box). Also had a couple other designs I was messing with for other boxes :D
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Cut my wood to ruff sizes
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Basic assembly started
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Cut some port spacers
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Dry fitting port
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Port assembly (where the sexy happens)
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nice wood working skills brian.

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A little bit of clean up sanding to remove excess glue
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Port gluing
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Port glued and nailed, with a little bit of weight to help hold it down tight since I have no clamps to reach that far into the box
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First baffle already on, getting the 2nd baffle ready
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I use a lot of glue, my choice is Titebond 3. Always spread a good even coat, just pouring it on and assuming the pressure from the wood will spread it even is a no no.
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More weight while I let the glue cure a little bit
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Third partial baffle, just to give the woofer mounting screws a tad more to grab into
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Rounded over the outside edges with a 1/4inch round over bit
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Then hit both sides with a 1/4inch round over bit
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Glued and nailed in place
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A smaller brace for the port wall
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As if you havent been able to tell, I love lots of glue!
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Glued and nailed into place
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So here are some interior gut shots before I close it up, the 3rd partial baffle is just resting in place. It wont get glued and nailed until the top is on and the other 2 baffles are routered out so I can get it flush with the other holes.
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Top marked out and ready for glue and nailing
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Many passes with the router and the front 2 baffles are cut out
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