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Need help fast. Inside of axle tube COATED in crud.


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Ok here we go. This is a rear end question but I figured it went best in this section. 2003 Dodge Ram 1500 with the 9.25 Chrysler rear axle. This is a semi-floating axle. So basically the drivers side tube seal was leaking, I went in tonight and pulled the diff cover, pulled the axle shafts, then pulled the seals and bearings on both sides. (I'm doing bearings as well since I'm already doing all this work.)

Everything went super smooth until I looked inside the DRIVERS side tube. It was caked in crud, top to bottom, the entire length. The PASSENGERS side, on the other hand, was pretty spotless. I used a dowel row with a big washer nailed to the end to scrape the tube as best I could and now she is sitting in my garage, disassembled until I can get some input on this.

So what could cause this? The drivers side had the leaky seal and the axle vent connection is also on the drivers side. It doesn't appear that water got into the axle. The oil was is a dark brown, which from what I have read is the correct color for used diff oil. The crud had the consistency of wet, gritty dirt. No metal chunks in the oil, just small particles from normal gear wear.

With the cover pulled.

DC483A82-56D3-45C0-960E-63A3163CA0F7-639

What the scraper pulled from the drivers tube. It pulled this much crud with EVERY pass.

3437828D-BC08-4EAD-93F0-695E42CE6614-639

Looking down the drivers tube. This doesn't show how bad it actually was.

9263F59F-C57C-4333-8FAC-7429B96C7C37-639

Everything scraped

741E29C5-E2B1-47BC-AA3E-ABF0F11A2E4D-639

2003 Dodge Ram 1500 SLT (Yea its got a Hemi)Alpine CDA-105KnuKonceptz 0ga CCA

Big 3 with Yellow Top

15" SoundQubed HDC3DC Audio 1.2K (Bass)Pioneer 6x9's (Front)Pioneer 6.5's (Rear)Kicker 3.5's (Dash)Sony amp on the highs. (Hey it was free)

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That side had a very slow leak. Could it allow that much stuff in?

2003 Dodge Ram 1500 SLT (Yea its got a Hemi)Alpine CDA-105KnuKonceptz 0ga CCA

Big 3 with Yellow Top

15" SoundQubed HDC3DC Audio 1.2K (Bass)Pioneer 6x9's (Front)Pioneer 6.5's (Rear)Kicker 3.5's (Dash)Sony amp on the highs. (Hey it was free)

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Well its all back together and nothing catastrophic happened. We will see how it sees after a couple days of driving.

2003 Dodge Ram 1500 SLT (Yea its got a Hemi)Alpine CDA-105KnuKonceptz 0ga CCA

Big 3 with Yellow Top

15" SoundQubed HDC3DC Audio 1.2K (Bass)Pioneer 6x9's (Front)Pioneer 6.5's (Rear)Kicker 3.5's (Dash)Sony amp on the highs. (Hey it was free)

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