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Cutting door panels


Kade

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I bought a pair of RF Punch 6x9s for my 2009 Dodge Caliber. The current model has these little tabs that poke out by the screw holes. Because of this, I can't instal the speakers in the front or rear locations. Do I have to cut out some notches in the door panel for them to fit?

These are not my pics, but it's an example of what I'm working with.

http://www.caliberforums.com/forums/attachment.php?attachmentid=3278&d=1223573418

http://g-ecx.images-amazon.com/images/G/01/electronics/detail-page/B001P88TOA-1.jpg

Does anyone have some insight?

2009 Dodge Caliber SXT (Silver)

Deck: Pioneer X3600BHS

Amps: RF P1000X5

Front: RF P16-S

Rear: RF P1694

Subs: 1 RF P3D2-10

Cabling: Stinger 6 channel RCA, RF 4gauge kit, SkyHighCarAudio 16gauge speaker wire.

Build Log: http://www.stevemeadedesigns.com/board/topic/188246-caliber-build

Professional Networking: https://www.linkedin.com/in/kade-mallett-332b8a104

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not too sure if i see what ur talkin abouot? but if they dont allow you to mount the speaker flat/flush with the mounting surface, then just grind em down flat

03 s-10 owned since 35k now 150k

alpine type-s 6.5 comp

alpine type-e 10 ported fiberglass

jl 300/4 (dead)

jl500/1 (dead)

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The 4 notches that protude from the speaker frame is preventing me from installing in the factory location. I don't want to take a grinder to new speakers.

If I do grind them down, I'll lose my screw holes.

2009 Dodge Caliber SXT (Silver)

Deck: Pioneer X3600BHS

Amps: RF P1000X5

Front: RF P16-S

Rear: RF P1694

Subs: 1 RF P3D2-10

Cabling: Stinger 6 channel RCA, RF 4gauge kit, SkyHighCarAudio 16gauge speaker wire.

Build Log: http://www.stevemeadedesigns.com/board/topic/188246-caliber-build

Professional Networking: https://www.linkedin.com/in/kade-mallett-332b8a104

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The 4 notches that protude from the speaker frame is preventing me from installing in the factory location. I don't want to take a grinder to new speakers.

If I do grind them down, I'll lose my screw holes.

oooohhh, take a pic of your new speaker in the door. this will help out alot. take the old speaker out

03 s-10 owned since 35k now 150k

alpine type-s 6.5 comp

alpine type-e 10 ported fiberglass

jl 300/4 (dead)

jl500/1 (dead)

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The 4 notches that protude from the speaker frame is preventing me from installing in the factory location. I don't want to take a grinder to new speakers.

If I do grind them down, I'll lose my screw holes.

oooohhh, take a pic of your new speaker in the door. this will help out alot. take the old speaker out

That's the problem. The speaker won't even fit in the door because of those notches. I tried.

I'm at school killing time, my speakers are back at the house. =/

2009 Dodge Caliber SXT (Silver)

Deck: Pioneer X3600BHS

Amps: RF P1000X5

Front: RF P16-S

Rear: RF P1694

Subs: 1 RF P3D2-10

Cabling: Stinger 6 channel RCA, RF 4gauge kit, SkyHighCarAudio 16gauge speaker wire.

Build Log: http://www.stevemeadedesigns.com/board/topic/188246-caliber-build

Professional Networking: https://www.linkedin.com/in/kade-mallett-332b8a104

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Bring em back or trim door... simple as that

Trim the door how. Thats what I'm trying to figure out.

2009 Dodge Caliber SXT (Silver)

Deck: Pioneer X3600BHS

Amps: RF P1000X5

Front: RF P16-S

Rear: RF P1694

Subs: 1 RF P3D2-10

Cabling: Stinger 6 channel RCA, RF 4gauge kit, SkyHighCarAudio 16gauge speaker wire.

Build Log: http://www.stevemeadedesigns.com/board/topic/188246-caliber-build

Professional Networking: https://www.linkedin.com/in/kade-mallett-332b8a104

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If the screw holes line up you can trim away some of the sharpness of the tabs on the speakers to allow them to sit down in there.

If they don't or you can't make that work build some spacer plates if you have room between the front of the speaker and the door panel.

If none of that works either pay to have it done or exchange for 6x9s with the traditional shape you have in your door.

Static drops are my bag.

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The screw holes do line up. I guess I'll try to trim the ears down. I'm just concerned about the heat generated by this. I don't want to loosen or melt the woofer surround.

What kind of tool and attachment should I use? Dremel and cutoff or dremel and grinder?

2009 Dodge Caliber SXT (Silver)

Deck: Pioneer X3600BHS

Amps: RF P1000X5

Front: RF P16-S

Rear: RF P1694

Subs: 1 RF P3D2-10

Cabling: Stinger 6 channel RCA, RF 4gauge kit, SkyHighCarAudio 16gauge speaker wire.

Build Log: http://www.stevemeadedesigns.com/board/topic/188246-caliber-build

Professional Networking: https://www.linkedin.com/in/kade-mallett-332b8a104

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