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Door panel rigidity


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Checking out all these cool door panel build threads has me jonseing, but I wonder about the rigidity of a door panel and if that's really stiff/rigid enough for midbass drivers that are kicking pretty good?

The last kicks I built were 3/4" MDF cut to fit into the kick/corners under the stock carpet, screwed to the floor and spray foamed to seal. They sounded INCREDIBLE and I think a large part of it was the rigidity. If I were to attempt a door panel build I would likely do something similar, but with some glass or multiple layers of MDF & carpet over top for looks/shape.

I can't see a couple layers of fiberglass over a stock door panel with plastic body clips providing a good base for a sustantial driver... Am I wrong?

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A couple layers of resin and mat on top of the existing door will be pretty damn strong. Strong enough for speakers and maybe an 8 for midbass. They will be strong enough, unless you plan on putting a 12 in the door or something. :trippy:

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You could cut a wood chassis then mount the rings to it for stability. The glass and mat will take care of the panel fatigue between the rings if you use heavy mat.

The only issue you could run into is weight pulling the pins out or shrinkage making it hard to fit. After glassing, put it on the door to wait for it to set

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I have a ten inch midbass in each of my doors. The baffle attached to the door was 1 3/4 inch. Covered with grill fabric and one layer cloth, 2 layers chop matte. The rear of the door panel has 3 layers of chop matte and I may add an additional mdf layer on the back and two more layers of matte. The doors were sprayed with cascade deadener and expanding foam. multiple pieces of mdf will be glassed into the door which will be create a superstructure within the door covered by some fatmat or audio technix. I'll still be able to use my window. It's my first time going all out on a door panel so I want them to be strong.

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securing the panel to the door to stop all of the rattles can be a pain but the panel itself will be plenty rigid with a couple layers of glass and mat.

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