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I have been looking online for several days and have been unsuccessful on finding any sort of instructions for creating windows in an enclosure so I now turn to the SMD community to help

I purchased (2) 12 x 12 lexan sheets they are 1/2 thick( no one was willing to send anything longer for a reasonable price at least which should be fine as far as i have seen. the wood i am using for my enclosure is 24mm( about 15/16") it will be (2) 12mm sheets glued together as there isn't anywhere in the area that sells thicker MDF. Back to the question. how would I go about creating the windows? I figure i would have to cut a step in the wood to lay the lexan in. is that right? what kind of glue would work best? I plan on making the enclosure this weekend so any help would be appreciated.

something like this... thanks in advance

windows_zpsce07a3af.png

Check out my build slow but... slow and steady wins the race

http://www.stevemeadedesigns.com/board/topic/185561-1st-build-budget-toyota-mark-2/

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  • 5 weeks later...

Here Is a thought, since you will be doubling up just cut your window size minus an inch out of two pieces you will glue together. After that use a 1/2" rabbeting bit on your router to cut a groove 1/4" deep on the two parts of the panel that would face each other. Sandwich the plexi in between the two and seal with pl premium. Glue and clamp the wood.

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