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Help using hydraulic crimper


Wehan

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I got my first hydraulic crimper, a 16 ton model and tried to do a few lugs but they look like total ass. I have Knu 1/0 OFC and SHCA 1/0 copper lugs. Was trying to use the #70 die but I'm doing something wrong. Striped off enough wire and put the terminal on and then held it all together as I pumped the crimper up and let it do it's thing, I get big ole nasty pinched wings on the sides of the lug so I flipped the lug 90* and tried to crush the wings down but that just made a whole lot of ugly, also I cant get the dies to bottom out, there is at least a 1/8" gap when the crimper gives up. Am I using to small of a die?

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most likely, i usually start with a larger diameter die, get it compressed a little, then swicth to the smaller die to fully compress it. you should be able to do it with one die if you find the correct size with the correct terminals

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I got my first hydraulic crimper, a 16 ton model and tried to do a few lugs but they look like total ass. I have Knu 1/0 OFC and SHCA 1/0 copper lugs. Was trying to use the #70 die but I'm doing something wrong. Striped off enough wire and put the terminal on and then held it all together as I pumped the crimper up and let it do it's thing, I get big ole nasty pinched wings on the sides of the lug so I flipped the lug 90* and tried to crush the wings down but that just made a whole lot of ugly, also I cant get the dies to bottom out, there is at least a 1/8" gap when the crimper gives up. Am I using to small of a die?

How much of the wire are you stripping off to make it fit in the terminal?

On 11/20/2012 at 8:54 PM, AMI CUSTOMS said:

Turned mine up today at a light, guy next to me his steering wheel started moving and he looked over at me like I was a magician lol.

On 5/9/2012 at 8:45 PM, skittlesRgood said:

fuck the plating. look at what the main metal used is. you could buy unicorn blood plated terminals but if its just covering up dog shit, whats the point

On 4/10/2013 at 12:26 PM, mrd6 said:

I'll admit, half way through sanding that fiberglass in the rain and cold while I was all itchy I was definitely starting to question why i was doing this haha

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Stripping off about 1/2 inch or maybe a bit more, just enough so it fits but I'm not forcing it in there. I think I got it figured out. I was using a #70 die but I tried the next biggest one, #95 and it is working beautifully. I cant get the lug off the wire with all my strength.

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A lot of the car audio cable is oversized to the point where 1/0 is actually the size of 2/0.

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