When I shipped out 20 of the D1600's, they weigh 50lbs each, and I used boxes that were a little bigger than the batts themselves, and stuffed them with Newspaper balled up... Put it on the bottom, so it was about 2 inches thick after being smashed down, and then stuffed the sides and top, taped up like mofo and all was great...
I got one of these batteries and it arrived fine. just don't get stingy on the news paper and it'll be good. And don't use a box that's too big or the paper will just displace.
/Cheers