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Refurbing an old school classic Orion 250 HCCA x2!!!


Wicks

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The Viton rubber sheet still hasn't arrived yet.

So I decided to start in on the 2nd amp and swap what I could.

I popped off the rail bars on this one and looky here, this one uses rubber instead of foam :good: Whew

57-2nd%20amp%20rubber%20rails_zpsqpvfon8

BUT...look at these solder joints under the board. These joints are for the two coils in the power supply.

58-bad%20joints_zps3icgere0.jpg

WOW....it looks like somebody hacked the shit out of this board on a previous refurb.

I really hope this want powered up like this...

59-Bad%20joints_zps5iwtcgae.jpg

I used some flux-off and board cleaner to remove all the residue grime, which helped a lot.

60-joint%20cleaner_zpscakgjyj3.jpg

Then I added some solder flux to the joints. The flux helps further clean out the gunk and help the solder adhere to the wire and the board VIA.

61-solder%20flux_zps19frzf3s.jpg

...and BOOM! much much better.

62-fixed%20joints_zpsrjr1gg8a.jpg

I was worried that this one wasn't fixable but it looks like there is hope.

The power cables on this one are straight soldered to the circuit board.

I don't have access to something that can reflow a solder joint that large, without potentially creating more heat damage then I'd like to.

So I may have to just couple in some extra wire into the existing cables.

63-soldered%20cables_zps7eajzbjs.jpg

Swapped in the new 3300uF caps.

64-big%20caps_zpsdwknbppk.jpg

Swapped in the rest of the large electrolytics.

65-recapped_zpslenhgvue.jpg

Next up, all new FETs around the outside of the board...

This post sent with 100% recycled electrons.
2004 BMW M3
Mechman 280A
2 - XS Power XP3000

1 - XS Power D375

500F of Maxwell SuperCaps (soon to be 1000F)
iPadMini2

Dash mounted O-scope
Audison bitOne (Remote DRC MP)
Highs Amp - PPI Art A404
Hertz HSK130 (HSK165 waiting...)
DC Audio DC9.0K
2- DC Audio XL12m2

LEGAL             - 147.3dB @ 41Hz
OUTLAW         - 150.2dB @ 45Hz

OUTLAW         - 145.7dB @ 30Hz
JUNE 2014 SOTM WINNER

2014 COLORADO PEOPLE'S CHOICE WINNER

SOTM BUILD:
http://www.stevemeadedesigns.com/board/topic/141656-wicks-e46-m3-build-bass-turbo-button-and-a-big-new-addition/page-68#entry2802026

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  • 4 weeks later...

New FETs on the 2nd amp completed.

Here are the new opamps.

71-new%20Opamps_zps1crof3vb.jpg

Ready to assemble.

66-done_zpsgeobpkeb.jpg

Fired it up!!! No magic smoke :D Consistent idle of about 1.22A.

67-rails_zpsghhdd2lz.jpg

So for fun, as since this is an OLD amp, I pulled out my IR camera to look around the board for any hot spots.

Here the focus is on a power resistor in the power supply.

You can see its max temp at 134C. Rather toasty but that's what power resistors do...

68-IR%20P%20RES_zpsskz9hdnl.jpg

Here's the toroid in the power supply.

Max of 61C.

69-IR%20Toroid_zpsbe9kpjn6.jpg

Here are the new op-amps in the input section:

Humming along at 45C.

70-IR%20Opamps_zps4tfetju8.jpg

I don't have the right connector interface to connect these 8ga cables to a power supply, plus they need to be lengthened, so I'll need to come up with something before I can really pull some current though this baby.

This post sent with 100% recycled electrons.
2004 BMW M3
Mechman 280A
2 - XS Power XP3000

1 - XS Power D375

500F of Maxwell SuperCaps (soon to be 1000F)
iPadMini2

Dash mounted O-scope
Audison bitOne (Remote DRC MP)
Highs Amp - PPI Art A404
Hertz HSK130 (HSK165 waiting...)
DC Audio DC9.0K
2- DC Audio XL12m2

LEGAL             - 147.3dB @ 41Hz
OUTLAW         - 150.2dB @ 45Hz

OUTLAW         - 145.7dB @ 30Hz
JUNE 2014 SOTM WINNER

2014 COLORADO PEOPLE'S CHOICE WINNER

SOTM BUILD:
http://www.stevemeadedesigns.com/board/topic/141656-wicks-e46-m3-build-bass-turbo-button-and-a-big-new-addition/page-68#entry2802026

sig-sized6_zps0265e669.png

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Finally had a chance to power up the 2nd amp and pull some current through it.

72-250hcca2%20Output_zpsns4gwall.jpg

340W @ 4ohms before my bench-top power supply ran out of juice.

Seems pretty stable so far.

I messed with the "EQ" button on the side too, just to see what it did.

I would stay away from that button....

It adds about 12dB of gain at my test frequency of 40Hz.

So if your gains are already set and you hit this button.........you're going to clip like CRAZY.

:o

This post sent with 100% recycled electrons.
2004 BMW M3
Mechman 280A
2 - XS Power XP3000

1 - XS Power D375

500F of Maxwell SuperCaps (soon to be 1000F)
iPadMini2

Dash mounted O-scope
Audison bitOne (Remote DRC MP)
Highs Amp - PPI Art A404
Hertz HSK130 (HSK165 waiting...)
DC Audio DC9.0K
2- DC Audio XL12m2

LEGAL             - 147.3dB @ 41Hz
OUTLAW         - 150.2dB @ 45Hz

OUTLAW         - 145.7dB @ 30Hz
JUNE 2014 SOTM WINNER

2014 COLORADO PEOPLE'S CHOICE WINNER

SOTM BUILD:
http://www.stevemeadedesigns.com/board/topic/141656-wicks-e46-m3-build-bass-turbo-button-and-a-big-new-addition/page-68#entry2802026

sig-sized6_zps0265e669.png

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  • 2 weeks later...

I was expecting good work but this is just amazing.

Haha, thank you Sir! :drinks:

This post sent with 100% recycled electrons.
2004 BMW M3
Mechman 280A
2 - XS Power XP3000

1 - XS Power D375

500F of Maxwell SuperCaps (soon to be 1000F)
iPadMini2

Dash mounted O-scope
Audison bitOne (Remote DRC MP)
Highs Amp - PPI Art A404
Hertz HSK130 (HSK165 waiting...)
DC Audio DC9.0K
2- DC Audio XL12m2

LEGAL             - 147.3dB @ 41Hz
OUTLAW         - 150.2dB @ 45Hz

OUTLAW         - 145.7dB @ 30Hz
JUNE 2014 SOTM WINNER

2014 COLORADO PEOPLE'S CHOICE WINNER

SOTM BUILD:
http://www.stevemeadedesigns.com/board/topic/141656-wicks-e46-m3-build-bass-turbo-button-and-a-big-new-addition/page-68#entry2802026

sig-sized6_zps0265e669.png

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Whew.....

2nd amp is DONE.

73-2nd%20done_zpsipzwxu4x.jpg

Sadly my bench power supply can't support this beast so we'll have to do a live test.

The amp's owner has an AMM-1 so maybe we'll have to play around with that :good:

This post sent with 100% recycled electrons.
2004 BMW M3
Mechman 280A
2 - XS Power XP3000

1 - XS Power D375

500F of Maxwell SuperCaps (soon to be 1000F)
iPadMini2

Dash mounted O-scope
Audison bitOne (Remote DRC MP)
Highs Amp - PPI Art A404
Hertz HSK130 (HSK165 waiting...)
DC Audio DC9.0K
2- DC Audio XL12m2

LEGAL             - 147.3dB @ 41Hz
OUTLAW         - 150.2dB @ 45Hz

OUTLAW         - 145.7dB @ 30Hz
JUNE 2014 SOTM WINNER

2014 COLORADO PEOPLE'S CHOICE WINNER

SOTM BUILD:
http://www.stevemeadedesigns.com/board/topic/141656-wicks-e46-m3-build-bass-turbo-button-and-a-big-new-addition/page-68#entry2802026

sig-sized6_zps0265e669.png

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Please post up after you test it

2007 Chevy Tahoe (SOLD)

12 ~ FI Audio X series 10" w/BP option

2 ~ DC Audio 5.0K @0.67

3 ~ DC Audio 5.0K @1.0 

2 ~ PPI 3 way sets (not installed yet)

1 ~ RF T400-4, 1 ~ RF T600-2, 1 ~ RF T600-4

4 ~ CT Sounds 5.25" Strato comps  (rear fill only)

1 ~ XS Power D4800

1 ~ XS Power D3400

8 ~ XS Power XP3000

160 stock alt, Mechman 370 Elite, 185 DC Power

320+ Sq. Ft. Sound Deadener

Pioneer AVH-X5500BHS

Youtube: https://www.youtube.com/user/knfjdkghjudfhsgkjdhf/videos?sort=dd&view=0&shelf_id=0

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