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Got/making some new busbars


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Wasn't sure what forum to post in since this isn't a question, but I'm excited and it's electrical oriented.

I wanted post up some pics of the new busbars I'm working on. Got them made for free, just need to drill and thread them myself.

2 are for fuse holders, 2 are distro blocks for the top of 1 D3100.

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Compared to the aluminum temporary busbars I made:

Copper_3.jpg

Copper_4.jpg

I think the measurements are 2 bars 3/4" thick x 1.5" wide x 1 foot, the other blocks are 1/2 inch x 3 inches wide x 6.75 inches.

I'll be drilling them out tomorrow hopefully, I just have to get pics of my Ghetto homemade drill press.

Also big thanks with the group buy, got my S3400 today.

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New from the box:

4.jpg

After 2 hours on a 2a trickle:

5.jpg

tejcurrent

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Pretty pimp... I always wanted to make my own Buss Bars and PDBs...

I can not beleive that no one makes PDBs with 2-4 0Ga inputs and 2-4-6 or 8 0-4 Ga outputs....

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Yep, just put the aluminum on top of the copper for a better picture, the aluminum will probably go in the trash unless another forum member wants them.

I'll probably use a light coat of dielectric grease or something to help prevent corrosion, once it's in place it wont get touched for a long time hopefully. I'll clean as needed, but I've had chunks of copper sitting around for months/years that didn't look bad.

Pics in just a bit once uploaded.

tejcurrent

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where did you get the copper.

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Friend of a friend got me the hook up. It just takes a little while to get things in, but for free it's worth the money to wait.

Anyway, a bit of work today, was pretty busy with other stuff and I realized I need a new tap.

After charging all night, then sitting about 12 hours off charge.

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GOD I hate moving 3100s lol. It's nice to have a 3100 under the hood, but it rubs the radiator hose and just makes things a bit too cramped for my liking. Big length difference, and the 3100 sits really close to the hood.

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My ghetto drill press! It's an old ass "drill press" that it just a spring loaded stand you can fasten a drill into. It took so long to get set up straight I didn't have time to drill more than 1 hole lol.

Copper_9.jpg

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Drilled for battery terminal. I graphed my layout on graph paper first

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May not be a great drill press, but it seems to get the job done- tested it and it fits perfect

Copper_14.jpg

Tomorrow I'll be drilling these wide bars and threading them. I should get things wired up to them and pull out the old aluminum.

Honestly if someone wants the really thick bars I'd love to trade (priced them online around $100 each) for some 1"x1"x1' bars. I think they were <$40 each. If no one is interested I'll just order some.

tejcurrent

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