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Black Beauty Project Build - 06 Ford F-250 Super Duty **1/27/18 - New pics starting on page 41**


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1 hour ago, Ron36 said:

Great build I personally love how tight the box was in the bed keeps it lined up and won’t move, now need a Vid of that beast.

Thank you. 

I thought the same thing too, but unfortunately it was too tight.  I didn't want to have to hook up to a tree every time I need to remove it.  The problem ended up being a square bottom enclosure and a slight rounded wheel well to bed floor.  So sanding off that little edge made enough difference to keep it tight but easy to remove.  I still need to put handles on it, so I have something to grab onto, but it's much easier to move now.  

I have a short one.  I'll post it up when I'm done posting pics.  I should've gotten more videos but I was too busy listening to it and adjusting and stuff.  My brother is the one who got the only video I had.  Steve Meade was there and I know he took some video of it, but I never did see it get posted.  

 

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Ok lets do a bit more before the night is over.  

Back to wiring up the fuse panel.

28155011899_59439ef3ea_k.jpgIMG_1402 by Scott Carver, on Flickr

I kind of messed up on this.  It wasn't something I thought about at the time, but now that there was wire in there it makes sense.  These are set screw fuse holders as you can see, not lug holders.  So the set screws are on the sides not on the top, because of the fuse screw.  I staggered them so that I wouldn't have a problem getting to the set screws, but as I started running cables in them, it became apparent that it was still going to be an issue.  I got it done, but it was much more work than I was expecting.  Just another detail that I didn't think about. 

25063469027_0881db07c4_k.jpgIMG_1403 by Scott Carver, on Flickr

Here it is in place.

28155011959_e8a8df3eef_k.jpgIMG_1404 by Scott Carver, on Flickr

As you can see, it's dark now.  Still a lot more work to do.  lol

28155012039_c26d71f637_k.jpgIMG_1405 by Scott Carver, on Flickr

25063469217_fc23ee83bb_k.jpgIMG_1406 by Scott Carver, on Flickr

39902554302_5fa27fc59e_k.jpgIMG_1407 by Scott Carver, on Flickr

25063469317_6652436724_k.jpgIMG_1408 by Scott Carver, on Flickr

My brother at 3:00am after a full day and night of work!  He was high and delirious.  

28155012209_5104e220a9_k.jpgIMG_1415 by Scott Carver, on Flickr

 

 

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This was the next day all put together.  I had stopped taking pics cause I had to get finished.  Got the two mclaren amps in for mids and highs.  Got the new Alpine head unit in, tuned it a bit, and then tuned it more the next day.  But before we left that morning at 3am, it was bangin hard!  I was so unbelievably happy.  

39036760555_cfbc40cb95_k.jpgIMG_1409 by Scott Carver, on Flickr

28155012409_2610be535f_k.jpgIMG_1410 by Scott Carver, on Flickr

25063469627_93f7e6eda7_k.jpgIMG_1411 by Scott Carver, on Flickr

The Money Shot!!  

39902554412_0db7a3a136_k.jpgIMG_1413 by Scott Carver, on Flickr

New Alpine head unit

39902554482_69487519b1_k.jpgIMG_1414 by Scott Carver, on Flickr

Fuse panel all buttoned up. 

39036760805_183e3f918b_k.jpgIMG_1416 by Scott Carver, on Flickr

Just more views

39902554572_2f9ae8148e_k.jpgIMG_1418 by Scott Carver, on Flickr

39902554662_6e3fad0c04_k.jpgIMG_1420 by Scott Carver, on Flickr

After about an hour of dealing with tuning and playing and demos I had to address the back wall.  It was shaking so bad the sliding window was acting like it was going to pop out.  I'm either going to replace the whole window with a solid one, or I'll just silicone it shut.  It doesn't work, the motor fried before I even had it.  So I put some Sky High deadener on it.  Actually two layers of it.  This sealed up the gap between the port and the wall too. 

39036761125_63b873378a_k.jpgIMG_1422 by Scott Carver, on Flickr

This is the only video I have of it.  I know, lame, but it's all I ended up with.  

 

 

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Ok, lets talk about this stuff a little.  

So day of the BBQ, I was wondering about power.  I have a 270a Singer alt, 2 XS Power D6500's up front, and the 4 XS Power XP3000's in back.  I started the truck for the first couple of tuning attempts.  After that I wanted to see what it would do on just battery.  I basically played the rest of the day, not really demoing a ton but probably 8 - 12 in 6 hours.   Never had to start the truck and never had any issues.  It over exceeded my expectations. 

When we tuned it originally at 2:30am the previous night/morning, it was loud.  Real loud.  But we figure out my sweet spot was around 45hz songs.  So originally I tried to play songs that were around there, but found the more and more I fine tuned it, the more I turned it up, the more it ate!  I was playing stuff all over the place and it was getting down.  I don't think the subs really ever got hot, I never smelled them anyway and I was trying to see what I could do.  I've never been one to turn it all the way to the right, because I don't have the money to just replace a sub or an amp at a moments notice and since I don't compete it's not worth it to try.  But for whatever reason I decided eff it lets see what it could do.  I found the more I turned it up, the more the subs loved it, and the less my truck did.  So there's definitely some deadening that needs to be done on the roof for sure and something has to be done with the back window.  But again, happy as hell. 

It really played everything we asked it to and played it clean.  I tried everything from lil wayne, e-40, to sam hunt, luke bryan, jason aldean, and my go to Dave Matthews and it just kept surprising me.  I'm in love with the 6th order.  

Now, recall that when I started this off I had to do one thing.  That was make sure the seat went back in, was solid, and was functional.  Remember this pic;

28154991359_2ea9752ab5_k.jpgIMG_1112 by Scott Carver, on Flickr

What's missing from it? 

I'll take the suspense out.  Take a look at this one.

39902554572_2f9ae8148e_k.jpgIMG_1418 by Scott Carver, on Flickr

Yes that's right.  2 + inches of battery terminal and cable.  That 2 inches, stopped me from getting the seat to bolt back in.  I was so disappointed.  I almost cried.  

This in and of itself was a deal breaker.  And that was why I ultimately had to tear it down.  

I originally thought I could just stand the batteries up, build a new rack, and they'd be fine.  Probably was right, and I probably would still have it all in today.  However, I ended up buying a tonneau cover for the bed.  Well that had a rail system, and it actually hit the enclosure.  

39902554942_ce930fc61c_k.jpgIMG_1435 by Scott Carver, on Flickr

39036761395_61cb3885f0_k.jpgIMG_1437 by Scott Carver, on Flickr

26062631218_a596cae7b0_k.jpgIMG_1439 by Scott Carver, on Flickr

You can see here the rail for the cover sits right on top of the enclosure.

39036761615_12049d5cca_k.jpgIMG_1443 by Scott Carver, on Flickr

39902555182_5366822ef4_k.jpgIMG_1445 by Scott Carver, on Flickr

39902555482_97ca4d9584_k.jpgIMG_1447 by Scott Carver, on Flickr

26062631828_996367b150_k.jpgIMG_1448 by Scott Carver, on Flickr

But for $150 for a color matched fiberglass cover fully functioning everything that is made for my truck, came off of another F250.  COULD NOT PASS THAT UP!!  

 

 

 

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The other thing that kind of came back to bite me in the ass was the fasteners that I put through the enclosure to the front rail.  In order to get to those, you have to take the top cover off.  I didn't have a tonneau cover when I did that, and the purpose was security.  In order to get to them, you're going to have to remove about 60 bolts from the top cover, take it off and unscrew the screws or take the subs.  TOO much work, which was why I wanted to do it.  Well with the cover, I can't get to the front bolts, to remove the cover, it's a real pain.  So that was another reason to take it out.  

39036762165_e7d04c947c_k.jpgIMG_1459 by Scott Carver, on Flickr

I had to slide the tonneau cover back to get to the front bolts to get the top panel off to get to the front screws.  

39036762385_96e4f57ed5_k.jpgIMG_1460 by Scott Carver, on Flickr

I also had to take the cover back to cut the rail to get it to sit down all the way.  

So, thus came the complete tear down.  And it's amazing how quickly you can tear it down after it takes hours and hours and hours of work to put it all together.  Sad really!  

39036762525_68f469c67a_k.jpgIMG_1501 by Scott Carver, on Flickr

39902555652_fd800a7986_k.jpgIMG_1502 by Scott Carver, on Flickr

39036762685_bf9409d7d4_k.jpgIMG_1503 by Scott Carver, on Flickr

26062632728_b52aa56a83_k.jpg7FNeT8T%QYWJF0bI4vPSvw by Scott Carver, on Flickr

39902555712_68402e9960_k.jpgYl2P5%%0Tta68UFxzDJXGA by Scott Carver, on Flickr

39036762905_662d2ab9b7_k.jpgGEO0j%+0Q8uMgwi0KKrKWg by Scott Carver, on Flickr

This is not a before picture.  Nope this is the aftermath.  Everything out, and the seats back in.  

39902555852_02462b0dc4_k.jpgQBAIHw1lSbqWRo8kV+zIsg by Scott Carver, on Flickr

Creativity again!  This shit is heavy!! 

25063471707_512bcd01a4_k.jpgIMG_1509 by Scott Carver, on Flickr

39036763155_abcafbe113_k.jpgIMG_1510 by Scott Carver, on Flickr

SAD VIEW!! 

39902555992_c0aee53279_k.jpgWu8uImN7Rwy7%Es5GeKeAQ by Scott Carver, on Flickr

 

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Had to cover the hole up.  That's where it sits now.  

28155014679_1da4ac0bc1_k.jpg1DIrVWyYScysjMES6rNPww by Scott Carver, on Flickr

So let's talk about some issues.  I noticed the last couple of days that it didn't seem to put out the volume that it did at first.  I know it had only been a week, but subs don't break in that way, and I couldn't even get it to full volume like before.  So when I pulled the enclosure top, I noticed that all of the threaded inserts pulled up about 1/8" maybe more.  So I'm guessing that the top was loose and I was loosing pressure from there.  Now I have to figure out how to fix it though.  My first thought is to epoxy them in.  I'm not sure if it'll work first of all, and second if it does work, how long will it work. I need to keep the tops removable so I can get in there, but I can't keep loosing the air and having to fix it.  

Next issue is what I'm going to do to get the gear back installed. At this point, I'm planning an easy route to get it back in and playing again.  Batteries have to go in the back behind the enclosure.  That's staying unless I can figure out how to mount them under the truck somehow.  I have to learn to weld then that may become a possibility.  So The amp for now will go behind those.  

I have a lot of plans for the new build, but I don't when I'll be getting back to it.  

Hopefully soon.  

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crap. 2 steps forward and 3 steps back. I know how that is. It took me until the third attempt to get my trunk even close to how Id like it. 

Keep it up man your doing a killer job as always, dont let a couple issues deter you, youll figure it out!

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The wood panel flooring in the box is definitely original.  Like was already said above, you'll figure something out!

Chevy Sonic Wall (4) 15's on 10k Build Log

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