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no experience with plexi but from all the bills I followed I have seen the kids pre drill the holes (you need to go slow and.keep changing the bit. the plexi kills the bit and when it gets hot it melts the plexi) there's also a glue for it. most paint the corners to cover the glue and screws.

again no expert here, by any means. just sharing what I've seen.

1/2" should be ok for smaller watt subs, but having no bracing.....that scares me.

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You don't need to change the bit the bit needs to cool if you're doing it slow enough it's not much of an issue by slow means slow. When you think it's slow enough go slower.

There is a special adhesive used to bond the acrylic and plexi edges that dries clear if you put it on messy it turns white and looks like ass. In reality the plexi boxes I've seen don't use many screws if any especially at this size.

Gately audio was the first big name in plexi builds in not sure if they are still in business but they did some amazing work

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Hopefully if everything works out I won't use a single screw. The cement I ordered is coming in today. Haven't worked with it before so I'm not 100% if it'll hold everything all on its own. And I think I should get some epoxy to put on the inner edges?? We'll see when I test it out later today

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If you haven't already, I'd plan on a window brace inside the box made of plexi for better rigidity. Good luck.

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Yeah, you just have to go sloooooowwwwwwww with plexi. Pretty frustrating. Other than that, that adhesive you mentioned should be good. Using 1/2" I would brace if possible. If you would have used 3/4" I don't think bracing would have been necessary, but another window brace shouldn't be too bad and would actually look pretty cool in there.

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Dang it Gunnem! you beat me to it. To OP if you can, those would probably be one of the best options for bracing a plexi box while still looking good.

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I dont know if you could drill them out and run leds inside and they still work as good bracing

but if you could thatd be awesome

led lit bracing inside a plexi box

spank ass good time

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