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Posted

So, I have managed to detach pretty much every point of contact on my roof braces (which is causing terrible flex, and rattling). I have been reading around for suggestions on getting the roof skin re-attached to the braces. Everything I read says that spot welding is not an option, and the only real suggestion I have seen, is to use a Urethane adhesive. If you all could shed some light on a good way to re-attach my roof braces, it would be greatly appreciated. Also, I would love some ideas on how to reinforce the roof once I get the braces back on.

Posted

checked in.. im currently in the same position. I was also told to be careful because the rips can start going around the welds..

:ninja:

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Posted

Weld in new stronger cross braces and secondary steel sheet metal over it and fill with expanding foam. That is what my teammate did after his roof started tearing.

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Best Score to Date : 160.5 dB Outlaw (47Hz)[4 XM 15's & 2 Taramps Bass 12k's]

BL :  http://www.stevemeadedesigns.com/board/topic/147800-chevyboy95s-4-15s-7krms-wall-1533-db-on-half-power/
YouTube: http://www.youtube.com/hitemwiththeflex/

Posted

Weld in new stronger cross braces and secondary steel sheet metal over it and fill with expanding foam. That is what my teammate did after his roof started tearing.

To make sure I am reading this right.. Get some sheet metal, place it between the braces and the roof skin, then weld the braces to it?

Posted

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I had the same issue, I got the cracked roof braced welded back together and then used pl8x to fill the channel in the brace to rebond them to the roof and then used vibraflex over the braces. So far it seems to be holding. Just make sure to brace the parts as they cure.

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Posted

Weld in new stronger cross braces and secondary steel sheet metal over it and fill with expanding foam. That is what my teammate did after his roof started tearing.

To make sure I am reading this right.. Get some sheet metal, place it between the braces and the roof skin, then weld the braces to it?

no, in the order i typed it....

weld in braces and secondary sheet metal over that....

Weld box tubing or something like it to the roof, then spot weld steel sheet metal over that to recreate a strong flat inner roof skin.

29408240963_9908a51930_o.png
Best Score to Date : 160.5 dB Outlaw (47Hz)[4 XM 15's & 2 Taramps Bass 12k's]

BL :  http://www.stevemeadedesigns.com/board/topic/147800-chevyboy95s-4-15s-7krms-wall-1533-db-on-half-power/
YouTube: http://www.youtube.com/hitemwiththeflex/

Posted

Weld in new stronger cross braces and secondary steel sheet metal over it and fill with expanding foam. That is what my teammate did after his roof started tearing.

To make sure I am reading this right.. Get some sheet metal, place it between the braces and the roof skin, then weld the braces to it?

no, in the order i typed it....

weld in braces and secondary sheet metal over that....

Weld box tubing or something like it to the roof, then spot weld steel sheet metal over that to recreate a strong flat inner roof skin.

Everything I read, said that welding will cause the paint to do weird things on the outside. If this wasn't my daily driver, I really wouldn't care. But yea, if it is going to cause issues with my paint, I am going to have to go an alternate route.

Posted

Bedline your roof after

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Posted

I have seen the concrete roof! That's pretty hardcore though!

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Posted

Weld in new stronger cross braces and secondary steel sheet metal over it and fill with expanding foam. That is what my teammate did after his roof started tearing.

To make sure I am reading this right.. Get some sheet metal, place it between the braces and the roof skin, then weld the braces to it?

no, in the order i typed it....

weld in braces and secondary sheet metal over that....

Weld box tubing or something like it to the roof, then spot weld steel sheet metal over that to recreate a strong flat inner roof skin.

Everything I read, said that welding will cause the paint to do weird things on the outside. If this wasn't my daily driver, I really wouldn't care. But yea, if it is going to cause issues with my paint, I am going to have to go an alternate route.

welding will cause the paint to burn and peel around the area....however, I don't think he is telling you to weld directly to the roof.

urethane is strong. it holds your glass in. if you prep the area, it won't let go.

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