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2015 Chevy Sonic/Wall/4 PSI 15's/SA 6K/Active/Arc/CDT/Singer/US Alt/XS


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I decided to go ahead and install the main portion of the wood ceiling today.

This is showing the 3 pieces for the ceiling with a cross beam that I will use to hold the boards up and to apply pressure.

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Im gonna use some small pieces to shim it appropriately.

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I have these tabs in two of the corners that come in handy

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I went ahead and sanded off the sharp corners that touch the roof.  I dont want the corners of the wood to indent the metal roof:

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Let the PL and Great Stuff flow.

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Then I wedged a bunch of wood between the seats and ceiling to support it overnight tonight.

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Wedge wedge wedge

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Cant wait to see how it fares in the morning.  I left some gaps in the center so everything can expand.  I'll fill the rest of the cracks tomorrow after everything has had a full day of sun to settle in.

Chevy Sonic Wall (4) 15's on 10k Build Log

https://www.stevemeadedesigns.com/board/topic/209412-2015-chevy-sonicwall4-15s10klithiumlarge-case-hairpin-us-alts/

(4) Fi SP4 15's | (2) Ampere 5Ks | Active! | Arc KS600.2 & KS125.2mini | CDT Silk Domes | Silver Flute 8s | 240Ah JY | US Alts

Jeep Wrangler JK (4) 8's in a 4th Order Build Log

https://www.stevemeadedesigns.com/board/topic/209841-shadow-2016-jeep-wrangler-jk4th-order4-8sdc-35klarge-case-hairpin-us-alts/

IG @walledsonic

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gettin it done!

2007 Chevy Tahoe (SOLD)

12 ~ FI Audio X series 10" w/BP option

2 ~ DC Audio 5.0K @0.67

3 ~ DC Audio 5.0K @1.0 

2 ~ PPI 3 way sets (not installed yet)

1 ~ RF T400-4, 1 ~ RF T600-2, 1 ~ RF T600-4

4 ~ CT Sounds 5.25" Strato comps  (rear fill only)

1 ~ XS Power D4800

1 ~ XS Power D3400

8 ~ XS Power XP3000

160 stock alt, Mechman 370 Elite, 185 DC Power

320+ Sq. Ft. Sound Deadener

Pioneer AVH-X5500BHS

Youtube: https://www.youtube.com/user/knfjdkghjudfhsgkjdhf/videos?sort=dd&view=0&shelf_id=0

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Got the ceiling up but need to cut some foam out

IMG_0830.jpg
 

One little problem... The roof caved caved in once the sun came out the next day.  The roof is supposed to be domed with two sharp creases on each side.  Its kinda hard to see, but all the waviness in the panel is 5 separate concave areas that arent a stock option.  lol

IMG_0831.jpg

All the glue/foam has already hardened, so the roof is solid, but the cave-ins arent going to come out.  

Solution?  I'll just rhino-liner the roof panel.  Once the high-gloss is gone, you wont notice the wavy areas.  

Lesson learned?  Shit happens. 

Chevy Sonic Wall (4) 15's on 10k Build Log

https://www.stevemeadedesigns.com/board/topic/209412-2015-chevy-sonicwall4-15s10klithiumlarge-case-hairpin-us-alts/

(4) Fi SP4 15's | (2) Ampere 5Ks | Active! | Arc KS600.2 & KS125.2mini | CDT Silk Domes | Silver Flute 8s | 240Ah JY | US Alts

Jeep Wrangler JK (4) 8's in a 4th Order Build Log

https://www.stevemeadedesigns.com/board/topic/209841-shadow-2016-jeep-wrangler-jk4th-order4-8sdc-35klarge-case-hairpin-us-alts/

IG @walledsonic

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I have heard of people drilling a few holes in the wood under the dents and then using a stiff wire to break the foam. Then squirt  more foam and it pushes the dents out. I will see if I can find the thread.

91 C350 Centurion conversion ( Four Door One Ton Bronco)

250A Alternator (Second Alternator Coming Soon)

G65 AGM Up Front  / Two G31 AGM in Back

Pioneer 80PRS

CT Sounds AT125.2 / CT Sounds 6.5 Strato Pro component Front Stage

CT Sounds AT125.2 / Lanzar Pro 8" coax w/compression horn tweeter Rear Fill

FSD 5000D 1/2 ohm (SoundQubed 7k Coming Soon)

Two HDS315 Four Qubes Each 34hz (Two HDC3.118 and New Box Coming Soon)

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20 minutes ago, ShadeTreeMechanic said:

I have heard of people drilling a few holes in the wood under the dents and then using a stiff wire to break the foam. Then squirt  more foam and it pushes the dents out. I will see if I can find the thread.

Thats a neat idea.  I left the Dynomat on the ceiling for 'padding' to prevent minor dents in the metal as I installed the wood and foam.  I may try what you said on one spot to see how well I can execute the task.  Thanks for the input man.

Chevy Sonic Wall (4) 15's on 10k Build Log

https://www.stevemeadedesigns.com/board/topic/209412-2015-chevy-sonicwall4-15s10klithiumlarge-case-hairpin-us-alts/

(4) Fi SP4 15's | (2) Ampere 5Ks | Active! | Arc KS600.2 & KS125.2mini | CDT Silk Domes | Silver Flute 8s | 240Ah JY | US Alts

Jeep Wrangler JK (4) 8's in a 4th Order Build Log

https://www.stevemeadedesigns.com/board/topic/209841-shadow-2016-jeep-wrangler-jk4th-order4-8sdc-35klarge-case-hairpin-us-alts/

IG @walledsonic

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Carved out most of the foam overflow

IMG_0855.jpg

Chevy Sonic Wall (4) 15's on 10k Build Log

https://www.stevemeadedesigns.com/board/topic/209412-2015-chevy-sonicwall4-15s10klithiumlarge-case-hairpin-us-alts/

(4) Fi SP4 15's | (2) Ampere 5Ks | Active! | Arc KS600.2 & KS125.2mini | CDT Silk Domes | Silver Flute 8s | 240Ah JY | US Alts

Jeep Wrangler JK (4) 8's in a 4th Order Build Log

https://www.stevemeadedesigns.com/board/topic/209841-shadow-2016-jeep-wrangler-jk4th-order4-8sdc-35klarge-case-hairpin-us-alts/

IG @walledsonic

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Started working on the box for the 8s in the doors.  I gotta credit the advice of @nkrell11for convincing me to try the kerfing again.  

IMG_0854.jpg

Made a jig per Mark at CAF (video in the fabrication subforum)

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Much kerf

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Left 1 to 1.5 layers attached

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A quick mockup

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And the bend

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I think its gonna work out great.  Stay tuned.

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Chevy Sonic Wall (4) 15's on 10k Build Log

https://www.stevemeadedesigns.com/board/topic/209412-2015-chevy-sonicwall4-15s10klithiumlarge-case-hairpin-us-alts/

(4) Fi SP4 15's | (2) Ampere 5Ks | Active! | Arc KS600.2 & KS125.2mini | CDT Silk Domes | Silver Flute 8s | 240Ah JY | US Alts

Jeep Wrangler JK (4) 8's in a 4th Order Build Log

https://www.stevemeadedesigns.com/board/topic/209841-shadow-2016-jeep-wrangler-jk4th-order4-8sdc-35klarge-case-hairpin-us-alts/

IG @walledsonic

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